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Home > EcoCut

ECOCUT

EcoCut Classic

4 machining operations - 1 tool

The original multi-function tool

Four machining operations with one tool: turning of face profiles, internal and external profiles as well as drilling into solid material!

Save costs and time

Thanks to the multi-function tool, more turret positions on the machine are kept free. Subsequently, set-up and programming times as well as stock-keeping and investment costs are also minimized.

Increase productivity

Using EcoCut you will achieve larger depths of cut (ap) compared to conventional boring bars: the special design provides the tool with higher stability.

Product Details:

▲ Cutting tool with inserts

▲ Available in lengths 1.5xD, 2.25xD and 3.0xD

▲ Internal coolant supply

▲ New Torx Plus screws improve the transmission of torque and additionally simplify handling for the operator.

▲ The smooth 'hard & tough' tool surface ensures easy chip evacuation, while the hardness of the surface reduces abrasion.

▲ Type 3.0xD includes Densimet, a tungsten heavy metal alloy from Plansee which guarantees maximum precision and optimal surface quality thanks to extremely reduced vibration.

▲ The new high-performance and universal grades are suitable for a variety of applications and, thanks to their COLORSTARTM coating, show excellent heat resistance as well as stable cutting edges.

Application Range:

Applications:

▲ Drilling into solid material with flat bottom holes

▲ Boring applications

▲ Turning of face profiles

▲ External turning applications

 

Particularly suited for materials, such as:

▲ Steel

▲ Stainless steel

▲ Cast iron

▲ Non-ferrous metals and non-metals

▲ Heat-resistant alloys / titanium

 

Success Stories:

Work piece: component in steel grade 1.0355 (DX53D)

Cutting parameters:

XCNT 080304EN CTPP430

Vc = 492 ft/min

ap= 0.020–0.197 in

f = 0.005–0.016 ipr

The tool life was increased by 76 % (from 850 to 1,500 parts)

EcoCut Mini

1 tool for 4 machining operations - Ø-range from 0.079 to 0.315 in

Save costs and time

EcoCut Mini is suitable for the machining of internal and external profiles with diameters ranging from 0.079 to 0.315 in. Using this tool will lead to considerably reduced costs for stock-keeping and tool acquisition as well as programming and set-up times.

Increase productivity

The solid carbide tool uses machine capacities more efficiently, thus saving on costs per work piece: fewer tool changes and longer tool life thanks to improved toughness and heat resistance, transverse rupture strength and resistance to edge chipping.

Product Details:

▲ Solid carbide tool

▲ Diameter range: 0.079 to 0.315 in

▲ Available in lengths 2.25xD and 4.0xD

▲ Internal coolant supply

▲ 2 new carbide grades:

CTWN425 – uncoated and sharp, for aluminium and non-ferrous metals

CTPP435 – PVD-coated and particularly wear-resistant for all other materials

Application Range:

▲ Drilling into solid material with flat bottom holes

▲ Boring applications

▲ Turning of face profiles

▲ External turning applications

We recommend using EcoCut Mini for components with small internal diameters, for which tools with inserts cannot be applied.

The solid carbide programme EcoCut Mini is extremely successful in application with maximum demands regarding tolerances and surface quality.

 

Success Stories:

Work piece: button made of material 1.4305 (303)

Cutting parameters:

Vc = 230 ft/min

ap = 0.039 in

f = 0.003 ipr

Tool life was increased by 1.250 % (from 800 to 10,000 parts)